GE Vernova has announced the expansion of its existing manufacturing facilities in Stafford, UK.
The expansion is aimed at supporting the fast-growing demand for High-Voltage Direct Current (HVDC) transmission systems that will help power renewable energy projects throughout Europe, Asia and North America.
The expansion focuses on two key sites of its Electrification Systems’ Grid Solutions business in Stafford.
The first is its Stafford HVDC Facility at Redhill, which produces HVDC and Flexible AC Transmission Systems (FACTS) valves.
This facility is anticipated to double its valve manufacturing capacity to support the growing demand for HVDC systems with the installation of an additional Voltage-Sourced Converter (VSC) valve assembly line.
The valves, considered the “heart” of an HVDC converter station, enable the optimal transmission of power from offshore wind farms and other renewable energy sources to the grid.
Its Stafford Transformer Facility at Lichfield Rd, which produces HVDC converter transformers, will also be expanded.
This site will undergo significant upgrades to boost capacity and enhance its ability to produce HVDC converter transformers, critical for integrating renewable energy into the grid, GE Vernova said.
Transformers produced at this site have recently been installed in the North Sea to support the 1.4GW Sofia Offshore Wind Farm.
Philippe Piron, chief executive of GE Vernova’s electrification systems business, said: “Helping our customers deliver sustainable, affordable, and reliable energy to people worldwide is central to GE Vernova’s mission.
“By expanding our Stafford operations, we are strengthening our ability to support the energy transition in the UK and the rest of the world and creating new jobs as a result.”
This expansion marks GE Vernova’s second major round of investment in its Stafford site.
In 2018, the company constructed one of the world’s most advanced HVDC valve test facilities and a control system testing facility, which now supports large-scale testing and validation of HVDC systems for projects across Europe and beyond.
As part of this expansion, GE Vernova’s Grid Solutions business expects to have created around 600 new jobs in the UK from 2023 to the end of 2025, including hundreds of engineers and skilled craftsmen to support the assembly and testing of the valves.
GE Vernova’s Grid Solutions business recently signed an agreement to supply HVDC systems for five of TenneT’s offshore wind projects.
These projects are part of TenneT’s goal to connect 40GW of offshore wind farms to the high voltage grids in the Netherlands and Germany.
The valves and the transformers technology for these projects are planned to be manufactured at the Stafford facilities, further emphasising the strategic role of these sites in Europe’s energy transition.
GE Vernova operates three manufacturing sites in Stafford.
In addition to the HVDC and the transformer sites, it also has a grid automation facility at Redhill.
The ongoing expansion ensures that Stafford continues to be a critical hub for the production of clean energy technologies, supporting both local and overseas energy needs.
GE Vernova has 120 years of experience in the UK, with more than 30% of the UK’s electricity generation through its equipment. Outside of Stafford, GE Vernova runs another major manufacturing facility in Rugby.